Home Dry vs IQF costs

Cost comparison

Cooked IQF vs. cooking from dry: the real cost per cooked pound

Dry beans, grains and rice cost less on the invoice. Once yield, labor, kettle time, utilities and waste are counted, the cost of a cooked pound made from dry is often close to, and in many kitchens higher than, fully cooked IQF. IQF also frees your kettles and crew for higher-value work.

The full picture

Six costs behind every batch from dry

The price per pound of dry product is only the starting point.

Yield

Dry product typically yields 1.5–2.5 lb cooked per lb, depending on the item. Every point of yield lost raises your cost per cooked pound.

Labor

Sorting, rinsing, soaking, cooking, draining, cooling, portioning and cleanup, plus supervision.

Kettle and line time

Cooking and cooling capacity that could be running higher-margin products.

Water and energy

Soak water, cook water, and the gas or steam to bring every batch up to temperature.

Waste and rework

Split or overcooked batches, and cooked product that is not used in time.

Food safety

Cooked beans and rice must be cooled from 135°F to 70°F within 2 hours and to 41°F within 6 hours total (FDA Food Code), monitored every batch.

Yield varies by item and process; kitchen results usually vary more.

Step by step

Side by side

StepCooking from drySeenergy fully cooked IQF
Sort and rinseRequiredDone
SoakSoak overnightNot required
CookAbout 45–120 minutes per batch, plus heat-upNot required. Heat through in minutes, or thaw for cold dishes
CoolMonitored cook-chill step, every batchAlready frozen
PortionWeighed out from a cooked batchPour exactly what you need from frozen
YieldVaries by batchAlready cooked, with no cooking loss on your side
LeftoversShort refrigerated life, often discardedUnused product stays frozen

Calculator

Calculate your cost per cooked pound

Enter your own figures. Example values are shown for reference only. Nothing you enter is stored or sent.

Cost per cooked lb from dry–
Cost per serving from dry–
Labor share of that cost–
IQF vs. dry, per cooked lbAdd your quote

The example values model a kitchen-size batch. Plants should enter their own batch size and labor. This is an estimate and does not include freed-up kettle capacity, equipment wear or food-safety record keeping.

The difference

What changes when you switch

Predictable cost

You pay for cooked product, so yield swings no longer move your food cost.

Capacity back

Kettles and cooling space go to products that earn more.

Simpler labor planning

No overnight soaks or batch timing, and less skilled prep per shift.

Consistent results

The same texture and spec across shifts, plants and locations.

One less control point

No cook-chill step to monitor for these ingredients.

Less waste

Use what you need from frozen and keep the rest frozen.

When cooking from dry can still make sense

If you run very large, continuous volumes of a single item, already own the kettles and cooling capacity, and have labor that would otherwise sit idle, cooking from dry can win on cost. Operations that run several items, several shifts or tight capacity usually come out ahead with fully cooked IQF. Run both scenarios through the calculator.

FAQs

Common questions

Is it cheaper to buy cooked beans or cook them from dry?

Dry beans cost less per pound on the invoice. Once yield, labor, kettle time, water, energy and waste are counted, fully cooked IQF beans are often close in cost per cooked pound or lower, and they free up capacity and labor.

How much cooked product do you get from a pound of dry beans?

Yields typically vary from 1.5 to 2.5 lb of cooked product per lb of dry, depending on the item and how it is soaked and cooked. Fully cooked IQF is already cooked, so there is no cooking loss on your side.

Do fully cooked IQF beans need to be soaked or boiled?

No. They are already cooked. Add them from frozen to hot dishes, or thaw under refrigeration for cold dishes such as salads.

How do I get a price to compare?

Request a sample and share your volumes. We will quote your IQF price so you can compare it with your current cost in the calculator.

Compare against your current cost

Share your volumes and we will quote your IQF price and send a sample to test in your process.

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